LIGHTHAUS

TECHNOLOGY & PERFOMANCE

WHAT WE DO

DESIGN DEVELOPMENT

Our team is a combination of business strategy, technical and creative. Management have global industry experience at a high level and across high performance sport.

We are a specialist sports design house that operates across multiple sports disciplines in design, product development, manufacturing, creative strategy and go-to-market implementation.

Our approach is an end-to-end capability that enables you to maximize opportunity, be on trend with quality design solutions, and to turbo charge innovative sports design.

COMPRESSION

COMPRESSION POWERS THE KEY DRIVER OF HUMAN PERFORMANCE

– THE HEART.

Graduated compression increases blood flow back to the heart to reduce fatigue and muscle damage. It also helps to clear lactic acid to assist athletes to perform better and recover faster.

Muscle containment through compression reduces the risk of damage and increases power output while supporting muscle groups.

TEAMWEAR

Lighthaus Design, manufacture and deliver custom-made team wear, crafted using best-spoke fabrics. We specialise in managing and making your designs a reality.

Our online customiser tool makes it easy to transform essential sportswear by giving it a personal touch of creativity.

Our design team also excels at designing hi level technical apparel and gear across many sports codes including Rugby Basketball, Field Hockey, Netball, Aussie Rules, Cycling, Triathlon, sailing and many other sports.

MANUFACTURING

We work with your team to provide insight on consumer and global trends to identify growth opportunities. Our critical path is integrated with your critical path.

Our designers are integrated with the manufacturing so we can bring commercially viable innovative designs. We won’t show anything we can’t make or do.

We can manage all design development and production process and methods. We pride ourselves in solving problems to constantly improve production methods.

DESIGN DEVELOPMENT

Our team is a combination of business strategy, technical and creative. The management have global industry experience at a high level and across high-performance sport.

We are a specialist sports design house that operates across multiple sports disciplines in design, product development, manufacturing, creative strategy and go-to-market implementation…

Identify Opportunities

We work with your team to provide insight on consumer and global trends to identify growth opportunities. Our critical path is integrated with your critical path.

Integrated

Our designers are integrated with our factories so we can bring commercially viable innovative designs. We won’t show anything we can’t make or do.

Materials & Process Platforms

We can manage all design development and production process and methods. We pride ourselves in solving problems to constantly improve production methods.

Relationships

We can liaise with and source additional factories and manage those relationships if required.

Marketing and Creative Output

We can build or assist with the creative strategy, the marketing strategy, art direction and marketing asset builds.

THE POWER OF COMPRESSION

Most brands are now investing into compression but are inferior or are having different or variable results – relying on the design and panel layout to give support. Our fabrics are stable and tested. They have a consistent stretch.

We use an application that can power up zones that need optimal support and power. Our knowledge allows us to develop a product that has better performance, competitive margins and sport-specific market advantage.

COMPRESSION TECHNOLOGY

Compression can bring depth to the existing Product ranges.

It can support specific sport propositions and enhance the performance of the existing category it falls under. Compression technology allows YOU to maximize opportunity in the growth areas of functional apparel, health and wellbeing, recovery and travel.

The world is moving with this technology, and we are experts in this field. We can give you this technology right now for you to move with. Over and above giving relief to the ailments of aching backs, legs, calves, ankles, arms and wrists in everyday activity, compression apparel technology and its proven effectiveness has become an integral part of the global trend of health and wellbeing.

Compression makes you feel better and your body function better. Compression, the athleisure market and the social paradigm of health and wellbeing has experienced exponential growth over the last few years and is continuing to grow at a rapid rate.

GAME DAY

COMPRESSION THAT IS USED ON GAME DAY OR PREPARES YOU FOR GAME DAY.

THE COMPRESSION IS SPECIFICALLY DESIGNED TO SUPPORT KEY MUSCLE GROUPS OR TO ENHANCE PERFORMANCE FOR THAT PARTICULAR SPORT FOR TRAINING AND FOR GAME DAY.

EVERYDAY

ACTIVE LIFESTYLE, ATHLEISURE, SPORT LIFE

THE COMPRESSION IS NOT SPECIFIC TO THE ACTIVITY BUT HAS THE COMMON ATTRIBUTES OF MUSCLE SUPPORT AND GRADUATED FABRICS FOR ENHANCED PERFORMANCE OVER A NON- COMPRESSION GARMENT.

 REST DAY

RECOVERY/WELLBEING, TRAVEL

THE COMPRESSION IS DESIGNED FOR MAXIMUM RECOVERY SPEED AND TRAVEL COMFORT. REST DAY IS ABOUT BEING GOOD TO YOURSELF AND RECOVERING OR TRAVELING WELL.

TEAMWEAR  TECH

Lighthaus Design, manufacture and deliver custom-made team wear, using best-spoke fabrics. We specialise in managing and making your designs a reality.

Our online customiser tool makes it easy to transform essential sportswear by giving it a personal touch of creativity, Online tracking & a streamlined process.

TRIATHLON

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CROSSFIT

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CYCLING

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SAILING

Nulla quis lorem ut libero malesuada feugiat. Vivamus suscipit tortor eget felis porttitor volutpat. Lorem ipsum dolor sit amet, consectetur adipiscing elit. Curabitur aliquet quam id dui posuere blandit. Nulla quis lorem ut libero malesuada feugiat. Vivamus suscipit tortor eget felis porttitor volutpat. Lorem ipsum dolor sit amet, consectetur adipiscing elit. Curabitur aliquet quam id dui posuere blandit.

RUGBY

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FOOTBAL

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CRICKET

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AUSTRALIAN RULES

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NETBALL

Nulla quis lorem ut libero malesuada feugiat. Vivamus suscipit tortor eget felis porttitor volutpat. Lorem ipsum dolor sit amet, consectetur adipiscing elit. Curabitur aliquet quam id dui posuere blandit. Nulla quis lorem ut libero malesuada feugiat. Vivamus suscipit tortor eget felis porttitor volutpat. Lorem ipsum dolor sit amet, consectetur adipiscing elit. Curabitur aliquet quam id dui posuere blandit.

FIELD HOCKEY

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BASKETBALL

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BASEBALL

Nulla quis lorem ut libero malesuada feugiat. Vivamus suscipit tortor eget felis porttitor volutpat. Lorem ipsum dolor sit amet, consectetur adipiscing elit. Curabitur aliquet quam id dui posuere blandit. Nulla quis lorem ut libero malesuada feugiat. Vivamus suscipit tortor eget felis porttitor volutpat. Lorem ipsum dolor sit amet, consectetur adipiscing elit. Curabitur aliquet quam id dui posuere blandit.

APPLICATIONS - DIGITAL PRINTING

Digital printing refers to methods of printing from a digital-based image directly to a variety of media. It usually refers to professional printing where small-run jobs from a computer and other digital sources are printed using large-format and/or high-volume laser or inkjet printers. Digital printing has a higher cost per page than more traditional print methods, but this price is usually offset by avoiding the cost of all the technical steps required to make printing blocks. It also allows for on-demand printing, fast turnaround times, and even a modification of the image used for each print. The savings in labor and the ever-increasing capability of digital presses means that digital printing is reaching the point where it can match or supersede offset printing technology’s ability to produce larger print runs.

APPLICATIONS - Direct To Garment (DTG)
Direct to garment printing (DTG) is a process of printing on textiles using specialized aqueous inkjet technology. DTG printers typically have a platen designed to hold the garment in a fixed position, and the printer inks are jetted or sprayed onto the textile by the print head. DTG typically requires that the garment be pre-treated with a PTM or Pre-treatment machine allowing for the following:

  • • Stronger bond between garment fibres and the pigmented inks
  • • Lays down loose fibres to provide for a smoother substrate
  • • Chemically reacts with the inks to promote drying and curing


Since this is a digital process the print is sharper and has a higher resolution, or DPI, than traditional printing methods such as screen printing. However, unlike screen printing, there is no long setup or clean-up process, and DTG has the ability to print just one single shirt for minimal cost.

APPLICATIONS - SUBLIMATION

Dye-sublimation printing is a form of digital printing technology using full-color artwork that works with polyester and polymer-coated substrates. Also referred to as digital sublimation, the process is commonly used for team wear apparel, signs and banners and other items with sublimation-friendly surfaces. The process uses the science of sublimation, in which heat and pressure are applied to a solid, turning it into a gas through a thermic reaction.

In sublimation printing, unique sublimation dyes are transferred to sheets of “transfer” paper via liquid gel ink through a digital print head. The ink is deposited on these high-release inkjet papers, which are used for the next step of the sublimation printing process. After the digital design is printed onto sublimation transfer sheets, it is placed on a heat press along with the substrate to be sublimated.

APPLICATIONS - EMBROIDERY

Embroidery is the craft of decorating fabrics or other materials using a needle to apply threads. The use of multi-head auto machinery has allow for bulk production processing, reducing labour cost and lead-times.

Embroidery may also incorporate other materials such as pearls, beads, and sequins. Embroidery is usually seen on caps, hats, coats, blankets, dress shirts, teamwear. Embroidery is available with a wide variety of thread color.

APPLICATIONS - AUTO SCREEN PRINTING

Screen printing is a printing technique where a mesh is used to transfer ink onto a substrate, except in areas made impermeable to the ink by a blocking stencil. A blade or squeegee is moved across the screen to fill the open mesh apertures with ink, and a reverse stroke then causes the screen to touch the substrate momentarily along a line of contact. This causes the ink to wet the substrate and be pulled out of the mesh apertures as the screen springs back after the blade has passed.

One colour is printed at a time, so several screens can be used to produce a multicoloured image or design. The introduction of automation has made this process highly efficient and lower cost for large volume printing 

APPLICATIONS - FUSION TECHNOLOGY

Fabric-to-Fabric, Fabric-to-Membrane, and Fabric-to-Foam adhesives and clothing adhesives are forms of bonding and laminating different substrates for our high-performance products. We use a number of techniques and our own proprietary technology.

APPLICATIONS - LASER CUTTING TECHNOLOGY

Laser Cutting technology, automates the process of cutting out dye sublimation printed pieces of fabric or textile both quickly and accurately, automatically compensating for any distortions or stretches that occur in unstable or stretchy textiles – Exactly the type of fabrics that are used in sportswear.

State of the art camera recognition is used to pinpoint registration marks printed on your material. The marks can be accurately read by our laser system and the position, scale and deformation of the printed material will be compensated due to the intelligent analysis of the registration marks. This means that when the laser cuts your fabric all the pieces will exit the laser cutting conveyor exactly the correct size and shape.

As laser cutting is non-contact, there is distortion on the material maintain design accuracy.
ASSEMBLy - SPORTWEAR TECH MANUFACTURING

We manage all technical aspects in each section of garment manufacturing process and quality aspects of each process. Garment engineering, process and operation can reduce the work content and increase proficiency by using innovative methods of construction and technology.

The production planning process, production balancing activities, and application of industrial engineering concepts in garment engineering. Further, the merchandising activities and garment costing procedures provide our clients with a clear understanding of the benefits from working directly with a professional manufacturer. 

 

SPORT

SUPPORT.PREVENTION.RECOVERY

LIGHTHAUS

OFFICE H0urs

Monday-Friday: 8:30am – 6pm (+7:00 GMT)

Saturday: 8:30am – 3pm

Sunday: CLOSED

ONLINE COUPON DISCOUNT